Ressi EPO Prime – Urban Mastic
Ressi EPO Prime Urban Mastic is a high-build epoxy coating developed for urban infrastructure exposed to pollution, moisture, and changing weather conditions. Engineered for bridges, buildings, transportation systems, and public structures, it provides strong adhesion and reliable corrosion resistance on steel and concrete surfaces. The advanced mastic formulation creates a durable protective layer that reduces maintenance and enhances structural lifespan in demanding city environments. Suitable for renovation and new construction projects, Ressi EPO Prime Urban Mastic delivers excellent surface coverage and long-term durability. It is an ideal epoxy solution for modern infrastructure protection and urban maintenance requirements.
Ressi EPO Prime – Urban Mastic
Anticorrosive Epoxy Primer for C3 Medium Corrosivity Environments
Ressi EPO Prime – Urban Mastic is a high-performance, two-component anticorrosive epoxy
primer specially formulated for C3 medium corrosivity environments as defined in
ISO 12944. Designed for protection of steel structures exposed to humidity, salinity,
and condensation, it provides excellent adhesion, moisture resistance, and durable corrosion protection.
This primer contains active anticorrosive pigments and functional additives that enhance barrier
performance and prevent rust formation, even in harsh industrial and coastal conditions.
Once cured, it forms a tough, chemically resistant film, providing a strong foundation for
intermediate and topcoat layers.
TYPICAL APPLICATION
- Structural steel frameworks
- Industrial equipment and machinery
- Storage tanks and pipelines
- Power plants and refineries
- Marine and coastal environments
- General fabrication and maintenance coatings
ADVANTAGES
- Formulated for C3 medium corrosivity environments (ISO 12944 compliant)
- Excellent adhesion to properly prepared steel substrates
- High resistance to humidity, salinity, and condensation
- Contains active anticorrosive pigments for long-term protection
- Cures to a tough, chemically resistant film
- Provides an ideal base for intermediate and topcoat systems
- Easy to apply by brush, roller, or spray
SURFACE PREPARATION
- All surfaces must be clean, dry, and free from oil, grease, rust, and other contaminants.
- Abrasive blast cleaning to a minimum of Sa 2½ (ISO 8501-1) is recommended.
- If blasting is not possible, mechanical cleaning to St 3 may be used.
- Ensure cleaned surface is free from dust and moisture prior to primer application.
MIXING
Ressi EPO Prime – Urban Mastic is supplied in pre-measured two-component kits.
- Add the entire contents of Hardener (Part B) to Base (Part A).
- Mix thoroughly using a low-speed mechanical mixer (300–400 rpm).
- Avoid air entrapment during mixing.
APPLICATION
- Apply using airless spray, conventional spray, brush, or roller.
- Ensure uniform film thickness and complete coverage.
- Recommended Dry Film Thickness (DFT): 100–120 microns per coat
- Apply subsequent coats once primer is dry to touch and within the specified overcoating interval.
COVERAGE
Approximately 80–100 sq. ft. per kg per coat @ 80–100 microns.
Theoretical coverage values are for reference only; actual consumption may vary depending on
surface profile and application conditions.
LIMITATIONS
- Working time reduces significantly when temperature exceeds 35°C.
- Correct conditioning is essential during cold weather.
- Do not apply if ambient or substrate temperature falls below 10°C.
TECHNICAL PROPERTIES
| Property | Value |
|---|
| Appearance | Opaque Liquid |
| Color | Red |
| Viscosity (Part A) | 600 – 1000 |
| Viscosity (Part B) | 100 – 150 |
| Mix Ratio (A : B) | 100 : 33 |
| Mix Viscosity @ 25°C | 200 – 400 cPs |
| Mix Density | 1.10 g/cc |
| Working Time | 90 – 120 minutes |
| Tack Free Time | 4 – 5 Hours |
| Over Coat Time | 8 – 12 Hours |
| Full Cure | 7 Days |
| Adhesion (ASTM D 3359) | 5B (Pass) |
| Pencil Hardness (ASTM D 3363) | 6H (Pass) |
| Mandrel Test (ASTM D 522) | 6mm (Pass) |
| Impact Resistance (ASTM D 2794) | >60 inch-lb |
SHELF LIFE
12 Months from the date of manufacture when stored in original unopened packaging.
PACK SIZE
- 1 KG: Part A 750g | Part B 250g
- 5 KG: Part A 3.75 KG | Part B 1.25 KG
- 20 KG: Part A 15 KG | Part B 5 KG
HEALTH AND SAFETY
The packed material is regarded as non-hazardous for transportation. Once opened,
extreme temperatures may cause flammability. Do not reuse containers. Dispose packaging
as per local regulations. Gloves and suitable masks should be worn during application.
Refer to MSDS for further health and safety information.
