Ressi EPO Iron Coat CR

Ressi EPO Iron Coat CR is a high-performance, chemically resistant coating designed for marine and industrial applications. Formulated with a specially modified Bisphenol A-based resin and a clear cycloaliphatic amine hardener, it provides superior resistance to chemicals, corrosion, and environmental degradation. Ideal for ships, offshore platforms, chemical plants, refineries, and heavy industries, this solvent-based coating ensures long-term protection of metal structures exposed to aggressive marine conditions, industrial chemicals, and harsh operational environments.

ADVANTAGES

• Superior Chemical Resistance – Provides excellent protection against acids, alkalis, solvents, and industrial chemicals in harsh environments.
• Exceptional Corrosion Protection – Forms a durable barrier against rust and corrosion, extending the lifespan of metal structures.
• High Adhesion Strength – Bonds strongly to metal surfaces, ensuring long-lasting performance in marine and industrial applications.
• Resistant to Marine Environments – Withstands exposure to seawater, salt spray, and humid conditions, preventing degradation in offshore applications.
• Durable and Abrasion Resistant – Offers excellent mechanical strength, resisting wear and impact from industrial and marine operations.
• Solvent-Based Fast Curing – Provides a quicker drying time compared to water-based coatings, allowing efficient application and reduced downtime.
• Thermal Stability – Maintains integrity under fluctuating temperatures, making it ideal for extreme industrial and maritime conditions.
• Long-Term Protection – Ensures extended maintenance cycles, reducing the need for frequent recoating and lowering overall maintenance costs.

AREAS OF APPLICATION

• Marine Vessels & Ships – Provides corrosion and chemical resistance for ship hulls, decks, and other exposed metal surfaces.
• Offshore Platforms & Oil Rigs – Protects structural steel components from harsh marine and chemical exposure.
• Chemical Processing Plants – Shields equipment and pipelines from aggressive chemicals and corrosive industrial environments.
• Petrochemical Refineries – Offers long-term protection against chemical spills, fumes, and high-temperature exposure.
• Metal Storage Tanks – Coats and protects internal and external surfaces of tanks storing chemicals, fuels, and solvents.
• Power Plants & Energy Facilities – Enhances the durability of metal infrastructure exposed to chemicals, heat, and moisture.
• Bridges & Infrastructure – Prevents corrosion in steel bridges, docks, and industrial structures exposed to harsh weather conditions.
• Manufacturing & Heavy Industries – Protects machinery, equipment, and structural components from wear, corrosion, and chemical exposure.
• Mining & Processing Plants – Provides resistance to aggressive chemicals and abrasive materials in mining operations.
• Wastewater Treatment Plants – Protects metal structures, tanks, and pipelines from chemical attack and constant moisture exposure.

SURFACE PREPARATION

Ensure the metal surface is clean, dry, and free from contaminants such as grease, oil, rust, and old coatings. Perform abrasive blasting or mechanical cleaning to achieve an appropriate surface profile. Wipe down the surface with a solvent cleaner to remove residual dust or grease. The surface should be primed using Ressi EPO Iron Coat CR or an appropriate primer recommended by Ressichem. Priming instructions from the primer manufacturer or consultant should be followed.

MIXING

Stir the base component (Resin) thoroughly before adding the hardener. Add the hardener to the resin in the recommended mixing ratio (as per packaging and mixing ratio in technical table), unless otherwise specified. Use a mechanical mixer at low speed (300–500 RPM) for 3–5 minutes to ensure homogeneous mixing. Allow the mixture to stand for 5 minutes to let air bubbles escape before application.

APPLICATION

Use a brush, roller, compressed air spray, or airless spray for application. Airless spray is preferred for achieving a thicker coat in one go. Brushes, rollers, and compressed air sprays usually result in thinner coats, so multiple layers may be required to reach the recommended thickness. For small areas and touch-ups, brushes and rollers are recommended. Utilize high-quality brushes and short nap rollers, applying with full strokes while avoiding re-brushing. When using airless spray, avoid excessively high spraying pressure; use the minimum pressure necessary to achieve good atomization.

LIMITATIONS

At higher temperatures, pot life will be reduced. For working in cold climates (<5°C), Ressi EPO Iron Coat CR containers need to be kept in a hot water bath.

COVERAGE

Approximately 68 SFT per coat @ 100 Micron thickness. Actual coverage rates may vary according to substrate porosity and texture, wastage factors, site, and application conditions. It is advisable to apply the material in a small area to estimate coverage accurately.

SHELF LIFE

12 months from the date of manufacture when stored under dry, sheltered warehouse conditions in original unopened packaging. Extreme temperature or humidity may reduce shelf life.

HEALTH & SAFETY

Dispose of containers as per local regulations. Use gloves, safety masks, and other safety apparel as per standard health and safety practices. Always wear a respirator when sanding cured resin. Avoid using flames near alcohol-based materials as they are flammable. Refer to the product MSDS for further health and safety information.

PACK SIZE

Ressi EPO Iron Coat CR is available in the following pack sizes:

1.16 KG Pack:
Part A 1 KG
Part B 160 g

11.6 KG Pack:
Part A 10 KG
Part B 1.6 KG

23.2 KG Pack:
Part A 20 KG
Part B 3.2 KG

TECHNICAL TABLE

_{*Note: At 40°C, pot life will be reduced by half, so application should be planned accordingly.
Typical results under laboratory conditions.}

CHEMICAL RESISTANCE CHART

_{KEY: ★ (Fair)    ★★ (Good)    ★★★ (Excellent)    NR (Not Recommended)}