Patch Epoxy 222

Patch Epoxy 222 is a three component, solvent free epoxy resin, high strength corrosion resistant mortar. It is a high strength material with no shrinkage. It is suitable as a bedding for repair and fresh applications of both horizontal and vertical surfaces. It is ideal for industrial walls and floors, cracks arising in roads, bridge decks, patch repair works, airport runways, sidewalks, parking floors, precast units, manhole benching etc.

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    Patch Epoxy 222 is a three component, solvent free epoxy resin, high strength corrosion resistant mortar. It is a high strength material with no shrinkage. It is suitable as a bedding for repair and fresh applications of both horizontal and vertical surfaces. It is ideal for industrial walls and floors, cracks arising in roads, bridge decks, patch repair works, airport runways, sidewalks, parking floors, precast units, manhole benching etc.

    ADVANTAGES 

    • Solvent free.
    • Excellent chemical resistance.
    • Can be used as a bedding mortar and structural repair mortar.
    • Rapid hardening.
    • High mechanical strength.
    • Curing is not affected by high humidity.
    • Abrasion and impact resistant.
    • Vibration resistant.

    TECHNICAL DATA

     

    Property 

    Test Method

    Result

    Component

    Three:       Part A: Base
                     Part B: Hardener
                     Part C: Filler

    Mixed Form

    Mortar

    Color

    Grey

    Mixed Density

    ASTM D 1475

    1.85 kg / Ltr ± 0.05

    Pot life

    45 ± 10 mins

    Compressive Strength

    BS 6319-2

    85 N/mm2 @ 7 Days

    Flexural Strength

    BS 6319-3

    20 N/mm2 @ 7 Days

    Tensile Strength

    BS 6319-7

    12 N/mm2 @ 7 Days

    Bond Strength

    ASTM D 4541

    >2 N/mm2 @ 7 Days

    Application Temperature

    +5°C to +40°C

    Chemical Resistance

    Resistant to a range of Alkalis,
    Solvents, acids, fuels etc. Please
    refer to the chemical resistant chart.

    *Typical results under laboratory conditions.

    SURFACE PREPARATION

    Cut back edges at right angles avoiding feather edges to a depth of at least 5mm. Surfaces should be dry, clean, free from standing water standing water, grease, curing compounds, mold oils and loosely adhering particles. Cement laitance should be removed by mechanical means. Roughen surfaces with chipping to ensure good bonding. Steel surfaces should be grit blasted to white metal.

    MIXING AND APPLICATION

    Empty the entire contents of Filler into base container and mix thoroughly with a slow speed heavy duty drill attached with a mixing paddle for 5 minutes. Slowly add the Hardener into the mixed epoxy resin and filler paste and continue mixing until a uniform mix is achieved, addition of water in the mix should not be done to adjust consistency of the material. Once material is mixed properly, as per the requirement, application should be done using the appropriate tools. For large volumes, apply in layers ensuring the previous layers have hardened and cooled. Application thickness of the material can be anywhere from 3mm to 18mm in a single layer.

    PACKAGING

    Patch Epoxy 222 is available in Kit Forms:

    16 KG Kit: Part A: 4KG Part B: 2KG Part C: 10KG

    CHEMICAL RESISTANCE CHART FOR PATCH EPOXY 222

     

    Chemical

    Resistance

    Acetic Acid 99%

    NR

    Acetic Acid 33%

    1 day

    HBr 47%

    Excellent

    HCl 12%

    Excellent

    Nitric Acid 57%

    NR

    Nitric Acid 19%

    Excellent

    Sulfuric Acid 98%

    NR

    Sulfuric Acid 33%

    Excellent

    ECH 50% in water

    NR

    DETA 50% in water

    1 day

    Toluene

    Excellent

    Petrol

    Excellent

    Lactic Acid

    Good

    Sodium Hydroxide 50%

    Excellent

    Water at 70C Degree

    Excellent

    Sodium Chloride 30%

    Excellent

    Methanol

    NR

    MEK

    NR

    MIBK

    Excellent

     

    Key:

    Excellent: < 5% 80-day mass change

    Good: 5-10% 80-day mass change

    1-day: < 10% 1-day mass change

    No Resistance: > 10 % 1-day mass change

    HEALTH AND SAFETY

    Patch Epoxy 222 is not regarded hazardous for transportation. Do not reuse the packaging and dispose them off as per local rules and regulations. Gloves and suitable masks can be worn during application. Please refer to the MSDS of the product for further health and safety information.

    Packaging

    16 KG


Product Description

Patch Epoxy 222 is a three component, solvent free epoxy resin, high strength corrosion resistant mortar. It is a high strength material with no shrinkage. It is suitable as a bedding for repair and fresh applications of both horizontal and vertical surfaces. It is ideal for industrial walls and floors, cracks arising in roads, bridge decks, patch repair works, airport runways, sidewalks, parking floors, precast units, manhole benching etc.

Patch Epoxy 222 is a three component, solvent free epoxy resin, high strength corrosion resistant mortar. It is a high strength material with no shrinkage. It is suitable as a bedding for repair and fresh applications of both horizontal and vertical surfaces. It is ideal for industrial walls and floors, cracks arising in roads, bridge decks, patch repair works, airport runways, sidewalks, parking floors, precast units, manhole benching etc.

ADVANTAGES 

  • Solvent free.
  • Excellent chemical resistance.
  • Can be used as a bedding mortar and structural repair mortar.
  • Rapid hardening.
  • High mechanical strength.
  • Curing is not affected by high humidity.
  • Abrasion and impact resistant.
  • Vibration resistant.

TECHNICAL DATA

 

Property 

Test Method

Result

Component

-

Three:       Part A: Base
                 Part B: Hardener
                 Part C: Filler

Mixed Form

-

Mortar

Color

-

Grey

Mixed Density

ASTM D 1475

1.85 kg / Ltr ± 0.05

Pot life

-

45 ± 10 mins

Compressive Strength

BS 6319-2

85 N/mm2 @ 7 Days

Flexural Strength

BS 6319-3

20 N/mm2 @ 7 Days

Tensile Strength

BS 6319-7

12 N/mm2 @ 7 Days

Bond Strength

ASTM D 4541

>2 N/mm2 @ 7 Days

Application Temperature

-

+5°C to +40°C

Chemical Resistance

-

Resistant to a range of Alkalis,
Solvents, acids, fuels etc. Please
refer to the chemical resistant chart.

*Typical results under laboratory conditions.

SURFACE PREPARATION

Cut back edges at right angles avoiding feather edges to a depth of at least 5mm. Surfaces should be dry, clean, free from standing water standing water, grease, curing compounds, mold oils and loosely adhering particles. Cement laitance should be removed by mechanical means. Roughen surfaces with chipping to ensure good bonding. Steel surfaces should be grit blasted to white metal.

MIXING AND APPLICATION

Empty the entire contents of Filler into base container and mix thoroughly with a slow speed heavy duty drill attached with a mixing paddle for 5 minutes. Slowly add the Hardener into the mixed epoxy resin and filler paste and continue mixing until a uniform mix is achieved, addition of water in the mix should not be done to adjust consistency of the material. Once material is mixed properly, as per the requirement, application should be done using the appropriate tools. For large volumes, apply in layers ensuring the previous layers have hardened and cooled. Application thickness of the material can be anywhere from 3mm to 18mm in a single layer.

PACKAGING

Patch Epoxy 222 is available in Kit Forms:

16 KG Kit: Part A: 4KG Part B: 2KG Part C: 10KG

CHEMICAL RESISTANCE CHART FOR PATCH EPOXY 222

 

Chemical

Resistance

Acetic Acid 99%

NR

Acetic Acid 33%

1 day

HBr 47%

Excellent

HCl 12%

Excellent

Nitric Acid 57%

NR

Nitric Acid 19%

Excellent

Sulfuric Acid 98%

NR

Sulfuric Acid 33%

Excellent

ECH 50% in water

NR

DETA 50% in water

1 day

Toluene

Excellent

Petrol

Excellent

Lactic Acid

Good

Sodium Hydroxide 50%

Excellent

Water at 70C Degree

Excellent

Sodium Chloride 30%

Excellent

Methanol

NR

MEK

NR

MIBK

Excellent

 

Key:

Excellent: < 5% 80-day mass change

Good: 5-10% 80-day mass change

1-day: < 10% 1-day mass change

No Resistance: > 10 % 1-day mass change

HEALTH AND SAFETY

Patch Epoxy 222 is not regarded hazardous for transportation. Do not reuse the packaging and dispose them off as per local rules and regulations. Gloves and suitable masks can be worn during application. Please refer to the MSDS of the product for further health and safety information.